{"id":4384,"date":"2018-08-22T14:10:15","date_gmt":"2018-08-22T21:10:15","guid":{"rendered":"https:\/\/www.doublecointires.com\/kaizen-to-reduce-tire-costs\/"},"modified":"2022-12-14T10:36:09","modified_gmt":"2022-12-14T18:36:09","slug":"kaizen-to-reduce-tire-costs","status":"publish","type":"post","link":"https:\/\/www.doublecointires.com\/es\/kaizen-to-reduce-tire-costs\/","title":{"rendered":"Commit to \u201cKaizen\u201d to Reduce Tire Costs"},"content":{"rendered":"<p><\/p>\n<p>Taking care of tires is a top priority for fleet managers because a complete tire management program can be the difference between solid profits and just getting by.<\/p>\n<p> <!--more--> <\/p>\n<p><span style=\"background-color: transparent; font-size: 1em;\">In most fleets, even seemingly small improvements can mean large dollar <img decoding=\"async\" src=\"https:\/\/www.doublecointires.com\/wp-content\/uploads\/kaizen.jpg\" alt=\"kaizen\" width=\"131\" style=\"width: 131px; float: right; margin: 0px 10px 10px 0px;\">savings. Practicing&nbsp;<strong>Kaizen&nbsp;<\/strong>[small continuous improvements] is the best approach.&nbsp;<span>The Japanese word&nbsp;\u201ckaizen\u201d&nbsp;means \u00abchange for better\u00bb and is tied to the concept of small continuous improvements.<span>&nbsp;Toyota is a great example of a company that deployed kaizen to reach the pinnacle of automotive quality.<\/span><\/span><\/span><\/p>\n<p><span style=\"color: #ff0201;\"><strong>Recommended Data Points<\/strong><\/span><\/p>\n<p><span style=\"background-color: transparent; font-size: 1em;\">A key step is to develop actual data on how your tires are performing. Here are 10 key data points that fleets should be recording and monitoring:<\/span><\/p>\n<ul>\n<li><span style=\"background-color: transparent; font-size: 1em;\">Established pressure data<\/span><\/li>\n<li><span style=\"background-color: transparent; font-size: 1em;\">Average miles expected<\/span><\/li>\n<li>Loads carried by vehicles<\/li>\n<li><span style=\"background-color: transparent; font-size: 1em;\">Miles achieved from original treads<\/span><\/li>\n<li>Miles achieved from retreads<\/li>\n<li>Number of retreads from original casing<\/li>\n<li>Frequency of tire inspections<\/li>\n<li>Removal timelines for retreads, as well as the number of retreads expected<\/li>\n<li>Expected life of the tire casing within the fleet<\/li>\n<li>Inspection of failed or end-of-life tire<\/li>\n<\/ul>\n<p>Examining these data points on a consistent basis can reveal some areas of opportunity. For instance, a fleet manager might find that they are generating inordinately high tire expenses from emergency breakdowns.<\/p>\n<p>By identifying breakdowns and examining the causes they may take a different <img decoding=\"async\" src=\"https:\/\/www.doublecointires.com\/wp-content\/uploads\/1_Double20Coin20RR15020-20low20res.jpg\" alt=\"Double Coin RR150 - low res.\" width=\"142\" style=\"width: 142px; margin: 0px 10px 10px 0px; float: left;\">approach that would reduce this expense area. The approach taken by one of our OEM customers, Clement Trailers, was to switch to <a href=\"https:\/\/www.doublecointires.com\/tire\/rr150\/\" rel=\"noopener\" target=\"_blank\">Double Coin RR150 tires <\/a>(pictured to the left) to solve some down time issues with the previous brand. <em><a href=\"\/blog\/double-coin-rr150-tires-on-clement-trailers\" rel=\"noopener\" target=\"_blank\">Click here to read their story.<\/a><\/em><\/p>\n<p><span style=\"background-color: transparent; font-size: 1em;\">A good tire management program includes tracking, analysis, preventive maintenance and more. An effective tool in keeping track of tire costs is to use a worksheet like TMC\u2019s Recommended Practice (RP 208D) Tire Cost Determination . All tire-related expenses from new tire and retread costs, to repair and road call costs, should be recorded. From those expenses, credits should be subtracted from things like warranty and discounts; then, net costs are divided by the total tire miles for the fleet to come up with a monthly tire cost-per-mile.<\/span><\/p>\n<p><span style=\"background-color: transparent; font-size: 1em;\">A good program also includes scrap tire analysis which can highlight improvements that need to be made to maintenance practices like inflation pressure maintenance, vehicle alignment or repair practices. <a href=\"\/blog\/every-scrap-tire-tells-a-story\" rel=\"noopener\" target=\"_blank\"><em>Here\u2019s an earlier blog post on this topic<\/em><\/a>.<\/span><\/p>\n<p><span>It is important to remember is that this is a goal that is never achieved; there is always room for improvement. And the most successful kaizen initiatives are those where every single employee is involved.<\/span><\/p>\n<p><span>{{cta(&#8216;67551689-f30e-4c1c-bf1c-8ba420a6ce18&#8242;,&#8217;justifycenter&#8217;)}}<\/span><\/p>\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Disculpa, pero esta entrada est\u00e1 disponible s\u00f3lo en English.<\/p>\n","protected":false},"author":18,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[58],"tags":[],"class_list":["post-4384","post","type-post","status-publish","format-standard","hentry","category-fleet-management"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/posts\/4384","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/users\/18"}],"replies":[{"embeddable":true,"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/comments?post=4384"}],"version-history":[{"count":0,"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/posts\/4384\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/media?parent=4384"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/categories?post=4384"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.doublecointires.com\/es\/wp-json\/wp\/v2\/tags?post=4384"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}